How to make a foam foam mattress

A good night’s sleep is essential for all people. Much depends on the quality of the mattress, rest and sleep. For example, if it has become too soft, does not preserve and does not support the shape, you can make the product yourself. Foam for the manufacture of a mattress, must be elastic, elastic.

Foam mattress

Making a foam mattress with your own hands is a great idea for those who want to provide themselves with an inexpensive and comfortable bed.

Synthetic latex is usually taken as mattress foam. In order to make the product you will need:

  • PU foam for mattress;
  • fabric for sewing a mattress pad;
  • felt;
  • glue.
Materials and components

Materials and components for the manufacture of mattress

If in your bed, the spring blocks are in good condition, then you can only change its base to a new one.

Spring block

Spring block for a custom made mattress

The order of work:

  • it is necessary to expand the foam, then cover the product with felt;
    We cut foam sheets

    Cut sheets of foam rubber can be a segment knife, using a long rail

    We spread the layers: foam rubber, felt, springs

    We have a piece of foam on the floor, put a piece of pressed felt on top, put springs on the felt

  • in the side of the need to glue pieces of polyurethane foam to close the spring; after the glue dries, you need to put felt in the upper part, then PU foam;
    Glue the short side parts

    Glue the short side parts of foam rubber with special foam rubber glue, put the rail and a small load on top

    We cover the top with felt

    After drying of the short side parts, we cover the spring block with the last piece of pressed felt, and then with foam rubber

    Glue the long side parts

    Glue the long side parts to the top and bottom of the foam rubber

    Mattress construction

    After the glue dries completely, the mattress looks like this.

  • at the final stage - we insert the foam rubber in a stitched mattress cover.

    Fabric and batting case

    We sew a cover for a mattress from special fabric and batting

If you need a bed without springs, then you should first determine its dimensions. Before performing the work, it is necessary to prepare the foam of the required size. Then you can sew a mattress topper as to its size. During the cutting of all the details, you need to take into account the seam allowances. Further, it is necessary to put PPU in a stitched mattress pad.

Ready mattress

Ready-made mattress in the case, made by hand

How to choose foam rubber for making a mattress

Polyurethane foam for mattress

The most common filler for a homemade mattress is polyurethane foam (PUF)

Foam rubber for the mattress should be reliable, elastic and comfortable. The filler should be easy to regain form, after rest. Also important is the density of the material, because it will depend on durability, service life. In the selection of polyurethane foam for the manufacture of a mattress it is necessary to pay attention to its density, it can be - 25-40 kg / m3. Beds are made of foam rubber, which have the following designations: foam rubber - ST, while its density is - 25 kg / m3.Usually such foam rubber is used to make a mattress of various sizes, both for adults and children.

Standard PUF

Standard PU for mattress

Foam rubber with high stiffness is denoted - EL, possible loads - up to 100 kg. Product brand - EL 2240 - the most common option. At the same time, the durability of this product can be - 5 l., EL 2540 - can serve 7 l., EL 2842 - service life up to 10 years. Brands HR, VE - this is a latex version, it is used mainly for the manufacture of sofas. Mattress filler is widely used for the manufacture of sofas.

Increased stiffness foam

Mattress foam with increased rigidity

Harm of a mattress from foam rubber

Is such a mattress harmful to human health? Foam rubber is made of synthetic components, has low orthopedic characteristics. Foam mattress is uncomfortable for sleeping, night rest. This filler emits chemicals in small quantities. They are dangerous, harmful to health.

Filler foam does not like sunlight

The filler does not withstand direct sunlight, its structure is susceptible to moisture

Advantages of foam rubber products

Polyurethane is a common material for making a mattress. Foam mattress has many advantages:

  • keeps its shape well;
  • waterproof;
  • has low thermal conductivity;
  • easy to transport;
  • the product does not require complex care;
  • offered at an affordable price.
Foam mattresses - the benefits of using

Foam mattresses are distinguished by low cost, light weight and affordability

What foam should be used for the mattress?

The qualitative properties of the material have changed recently, various additives are added to the composition, they affect the density, the elasticity. Today, PU foam is used for the manufacture of most products.

Foam and polyurethane foam

Foam rubber and polyurethane foam - almost two varieties of the same material, which is a microcellular derivative of plastic

Where to buy foam mattress?

Online stores offer to buy PPU at an affordable price. You will find various PPU in the catalog.

Density. Kinds, purpose of foam rubber

Foam mattress is divided according to the density and stiffness. There are different types:

  • soft - are soft, this option is considered unhealthy;

    Soft foam mattresses

    Soft foam mattresses resemble a cozy feather bed.

  • medium hardness - the filler restores the shape, supports the body during sleep;

    Mattresses of medium hardness

    Medium hardness mattresses provide normal support to the spine, suitable for constant sleep.

  • rigid - orthopedic, they are rigid, due to the presence of additional components (coconut coir, independent springs).

    Hard orthopedic mattresses

    Hard orthopedic foam mattresses come with additional components

Which mattress is better - cotton or foam?

Cotton and foam mattresses

Cheap mattress options - cotton and foam

Polyurethane foam is a synthetic material. This filler does not cause allergic reactions. The base, made of polyurethane foam, is light and elastic, durable in operation. The cover can be removed, washed, usually it is made on a zipper or zipper.

Foam products

Foam rubber products are lightweight, porous, dry quickly and are well ventilated.

Cotton is heavy, made from natural materials - cotton. Cotton wool is a lush, soft material. Cotton wool is softer and more comfortable. PU foam is light, soft and comfortable.

Wadded mattresses

Cotton mattresses are made of natural materials, but do not have a pronounced orthopedic effect.

The main advantage of cotton products is the use of cotton for their production. Due to this, the base of the mattress is well kept warm. But there, over time, microbes and bacteria can start, as this material is natural. In the synthetic version, this will not happen. But synthetics are sensitive to moisture.

Foam mattress and human health

PPU is harmful to the body. It is a danger to the spine, as it is soft, does not support the body during sleep. The base of the mattress bends strongly, along with it the spine also bends. Over time, this can cause spinal curvature. Orthopedists recommend sleeping and relaxing on a hard bed. Modern manufacturers produce orthopedic beds with coconut packing, independent springs.

The main points of care for foam products

Mattress needs to be turned

1-2 times a month, the mattress should be turned over to the other side and the position of the legs and shoulders should be changed to prevent caking.

Over time, experts recommend turning the product on different sides every 2 weeks. To keep it clean, fresh, it needs a fair amount of air. It is often necessary to ventilate the room in which the bed is located. Foam rubber products should be cleaned using cleaning agents. It is necessary to vacuum it once a month.

Vacuum mattress

To avoid dust accumulating in the mattress, it should be cleaned with a vacuum cleaner.

You can also use soap solutions to clean the mattress, but you can not use a large amount of moisture. It must be remembered that it must be dry and clean. Moisture can quickly spoil it.

Video: Do-it-yourself mattress Do-It-Yourself MATTRESS FOR SO

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